Choosing the Right Vinyl - Cast vs. Calendered

A Comparison to Find the Best

Compare cast vs. calendered film for simple and straightforward comparisons, helping you make smart buying choices without technical details.

Imagine inexpensive outdoor patio cushions that quickly fade, become brittle, and tear after one summer. That’s what happens when vinyl meant for short-term use exceeds its limits.

Arlon DPF 8200 High Tack with Series 3420_Wrapped by Mad Wraps San Diego (USA)

Cast and calendered vinyl are designed for different purposes. Both handle everyday or temporary jobs well, but they fail for tougher, longer-lasting applications. People blame the vinyl for being “cheap” when the wrong type was chosen.

Invest upfront in the right vinyl for lasting graphics and a warranty. Replacing vinyl graphics involves time, labor, and frustration, impacting your budget and reputation.

Arlon DPF 510GT with Series 3510

Focus on key points to make the best choice without getting overwhelmed.

Key Differences Between Cast and Calendered Vinyl

1. Manufacturing Process and Material Quality

2. Durability and Longevity

3. Conformability and Surface Application

4. Cost

5. Appearance and Detail

Arlon DPF4650GLX with Series 3460

When to Choose Cast Vinyl

• Vehicle wraps and fleet graphics

• Complex architectural surfaces with curves or rivets

• Long-term outdoor signage exposed to sun and weather

• Projects requiring high durability and color retention

  
  

When to Choose Calendered Vinyl

• Flat or simple surfaces like windows, floors, or walls

• Short- to medium-term signage such as sales signs or promotional banners

• Budget-conscious projects where longevity is less critical

• Thick lettering or shapes on signs and murals